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WT-H505
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TUU 28.7-31749248.002-2002 EN 14700/ T Fe3 DIN 8555/ MF 3-GF-50-GST (suspended)
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| Welding process: S – under the flux |
Wire diameter, mm | Recommended shielding gases and fluxes |
| S | 1,6–3,2 | АН-20, АН-26 |
| The Formation of the weld bead | good |
| Separation of Slag | good |
| Deposition Rate, kg/h | 4-13 |
| Addiction Weld metal Cracking | increased, preheating is required |
| Consumption per 1 kg of wire Weld metal, kg | 1.05-1.05 |
| Weld metal Hardness (HRC for 3rd-4th layer, unless otherwise stated) | after surfacing 48-54 |
| C | Mn | Si | Cr | V | W | S | P |
| 0.35 | 0.7 | 0.6 | 3.0 | 0.3 | 10.5 | 0.014 | 0.016 |
| Brand of the wire | Distance, % | virobnik | C | Mn | Si | Cr | W | V | Mo | Ti | Ni | P | S |
| HARDFACE WM (25) | 6.55 | Welding Alloys | 0.3 | 0.3 | 0.4 | 2.4 | 4 | 0.6 | |||||
| ROBOTOOL 54W-G (18) | 8.54 | Welding Alloys | 0.4 | 0.9 | 0.6 | 5.9 | 3.1 | 1 | 3 | 0.2 | 0.4 | 0.02 | 0.02 |
| ROBOTOOL 34W-G (15) | 8.78 | Welding Alloys | 0.18 | 0.9 | 0.6 | 5.4 | 2.5 | 0.9 | 2.5 | 0.2 | 0.8 | 0.02 | 0.02 |
| ROBOTOOL 45W-G (16) | 9.05 | Welding Alloys | 0.24 | 0.9 | 0.6 | 5.4 | 2.1 | 0.8 | 2.3 | 0.2 | 0.04 | 0.03 | 0.03 |
| ROBOTOOL 49W-G (17) | 9.14 | Welding Alloys | 0.3 | 0.9 | 0.6 | 5.8 | 2.3 | 0.9 | 2.8 | 0.2 | 0.5 | 0.03 | 0.03 |
| Wire diameter, mm | Current, A | Voltage, V | Surfacing rate, m/h |
| 1,6 | 140 - 220 | 25 - 29 | 10 - 15 |
| 2,0 | 160 - 260 | 25 - 30 | 12 - 18 |
| 2,4 | 200 - 300 | 26 - 31 | 15 - 20 |
| 2,8 | 240 - 360 | 28 - 32 | 18 - 23 |
| 3,0 | 260 - 380 | 29 - 33 | 18 - 23 |
| 3,6 | 320 - 450 | 30 - 34 | 20 - 25 |
| Wire diameter, mm | Cardboard barrel | Molded skeins of frameless type | Frame drum (B) | Coil (S), (BS) | |||
| Hank in the corrugation box | Metallic barrel | ||||||
| To 100 kg | To 150 kg | To 300 kg | To 30 kg | To 70 kg | To 25 kg | To 15 kg | |
| 1.6 | X | X | X | X | X | X | X |
| 2.0 | X | X | X | X | X | X | X |
| 2.4 | X | X | X | X | X | X | X |
| 2.8 | X | X | X | X | X | X | |
| 3.0 | X | X | X | X | X | X | |
| 3.2 | X | X | X | X | X | X | |
The close cooperation with leading research centers, including those in the field of welding and a high professionalism of engineering and technical staff and workers allowed mastering a stable classical technology of production of welding and surfacing flux-cored wires and wires for electric arc spraying to perfection.
The paper gives information on flux-cored wires produced by TM.VELTEK, Ltd. and experience of their application in renovation of the parts and mechanisms in metallurgical and mining industries.
Owing to the efforts of engineering-technical personnel and workers of the shop, production was restored and manufacturing of a large range of new modern grades of flux-cored wires was mastered.
The surfacing using flux-cored wire finds a wide application in many branches of industry and, first of all, in the repair works. At the present time the largest manufacturer of flux-cored wires for surfacing in Ukraine is the enterprise TM.WELTEC.
The electric arc surfacing with flux-cored wire occupies the strong positions in renovation of parts of machine and mechanisms of metallurgical equipment. For restoration surfacing of rollers of machines for continuous casting of billets the enterprise «TM. VELTEK LTD.» is manufacturing the flux-cored wire...
Extension of service life of equipment can be achieved by imparting to working surfaces of parts wear resistance in different environments, which makes it possible to reduce losses in different branches of industry. Among the existing processes, preference is given to deposition of hardfacing overlays.
